There are as many ways to build a brewery as there are brewers. Each facility starts with different ideas and connection methods and they all have advantages and disadvantages. With most of these connections, they require a hard piece and a soft piece, the fitting and the gasket. Seals are much more effective when there is an elastic part to bend with the stainless steel remaining rigid.
Here's a helpful guide for determining which type of sanitary connection you have:
Dixon Sanitary - Sanitary Fittings Identification
Weld
- Also referred to as a butt weld
- Uses TIG welding to connect two pieces of stainless steel
- A high degree of sanitation when properly installed
- A low degree of maintenance when properly installed
- Intended for permanent fixtures such as piping
- A higher cost for the connection itself
Tri-Clamp
- Originally developed by Alfa-Laval using the product name "Tri-Clover"
- This needs two Tri-Clamp ends (ferrules), a clamp, and a gasket to seal
- Designed for Sanitary tubing
- Easy to put in place and seal
- Doesn't leak before coming loose
- Very common with North American Food & Beverage facilities
Bevel Seat
- Follows ACME standards
- Threaded connection, will need a special wrench to open and close
- Will leak before coming loose, good warning sign!
- This needs one male end, one female end, a gasket, and a nut to seal
- A North American thread type, can be fairly common in the United States & Canada
DIN
- Originally developed in Germany, short for the Deutsche Industrial Norme
- Common types for Food and Beverage are Type 11850 (Metric) and 11851 (Imperial)
- Threaded connection, will need a special wrench to open and close
- Will leak before coming loose, good warning sign!
- This needs one male end, one female end, a gasket, and a nut to seal
- Very common in Europe and China
- When installing German brewing equipment, the connection types can be Metric DIN, when running piping in North America, the Imperial DIN should be used for better access to materials
SMS
- Originally developed in Sweden, short for the Swedish Milk Standard
- Typically less common than DIN
- This needs one male end, one female end, a gasket, and a nut to seal
- Threaded connection, will need a special wrench to open and close
- Will leak before coming loose, good warning sign!
- Very common in Europe and China
Cam & Groove
- Also called a "Camlock" fitting
- Mostly used for hosing connections for many industries
- This needs one male end and one female end
- Easy to use with no tools to connect
- Good for quick changing hoses with low maintenance
- More common with home brewing than professional brewing
NPT Thread
- North American technical standard, short for "National Pipe Thread"
- More common in pipe (non-sanitary) applications than tube (sanitary)
- Requires one male end and one female end
- The material type will require different sealing aids
- The fluid type and working pressure will require different sealing aids
- Can be permanent or temporary, requires a wrench
Garden Hose Thread
- Typically used for water applications such as wash down hoses
- Thread pitch is a little different from NPT with 11.5 threads per inch
- Nominal inner diameter is usually 3/8", 1/2", or 3/4"
- Requires a male end, a female end, and a gasket
- Quick-release options are available
Hose Barb
- Can be used in many liquid and gas applications
- Allows for an easy push-connection of an elastic hose that is more difficult to remove
- Great for connecting a stainless steel part to a flexible part, such as transfer hoses
- Intended to be permanent, but can also be temporary as a connection
- Requires a male barb end, a female hose end, and typically an external clamp
- Pressure ratings are typically lower on this connection type as the hose and barb will dictate the maximum working pressure
Push To Connect
- Can be used for many hydraulic and pneumatic applications
- More used in the process side of a facility to supply air or hydraulic fluid to equipment
- Requires a female port end and a male hose end
- Sizing is very important, even when switching from Imperial to Metric, improper sizing can cause hoses to pop from the connection
- Easy to install, easy to disconnect